Choosing Industrial Ventilation System Manufacturers

Industrial leaders – from facilities managers to safety professionals, C-suite and beyond – know the importance of removing harmful particulate matter or contaminants from the air for both workers’ health and compliance with federal air quality regulations. When building a new facility, installing new equipment or making changes to production lines and processes, industrial ventilation system manufacturers, such as IVI, will design, engineer, fabricate, install, commission and maintain a complete ventilation system to meet your needs.

The IVI Process for Planning Manufacturing Ventilation Systems

Because every facility is unique, the process of manufacturing industrial ventilation systems begins long before a single sheet of metal is cut.

1. First, an engineering team will evaluate the facility and recommend proper system design. At IVI, our team will engineer a solution which improves the manufacturing environment, removes particulate matter from the air, meets emission standards, withstands site-specific wear and tear and is easily maintained by site personnel.
2. IVI’s design team will take this solution and fit it in your facility to be as minimally invasive as possible. IVI’s use of modeling software ensures there are no surprises during the installation phase, and that any logistics for integration into your facility have been worked out.
3. Fabrication follows. In this phase, our in-house sheet metal workers construct high-quality, long-lasting components for your system. The team brings deep experience fabricating custom metal solutions to each project. The result: Accurate fabrication that supports on-time installation and commissioning.
4. After your system components have been fabricated, IVI’s team of talented installers will place the system into your facility. At IVI, we understand the value of your process. We’ll work with your facility to ensure there is minimal interruption to your operations and production.
5. Once installation has been completed, IVI’s team will ensure your system is properly commissioned, tested and balanced. During commissioning, IVI will thoroughly inspect all system components for proper operation. Testing and balancing will tailor the system to your process, ensuring proper collection, transport velocities and performance.
6. Once installation and commission are complete, all that remains is to train your personnel to maintain and operate the system. IVI’s team will make sure you have the skills, knowledge and tools to keep your system operational for a long time!

IVI’s Role as an Industrial Ventilation System Manufacturer

When planning an industrial ventilation project, the IVI design, engineering and fabrication team takes the following factors into account:

Facility evaluation

IVI engineers conduct on-site evaluations to determine the ideal design for each industrial ventilation system they fabricate. While evaluating the facility, our team measures existing infrastructure to ensure the seamless integration of a new ventilation system.

Production process review

Next, the IVI team will review the production process. This helps us evaluate the most effective placement for hoods and ducts to capture and remove particulate matter or fumes. We also ensure appropriate materials, sizes and durability for an effective process.

Contaminants identification

Particulate matter varies per industry, from abrasive dust to noxious fumes and anything in between. The type of contaminant determines which material should be used for duct fabrication. Silica, for example, requires ducts designed to withstand the wear and tear of an abrasive particulate matter. Industrial ventilation system manufacturers can fabricate durable ducts with the most suitable material type for a lasting solution.

Regulatory requirements gathering

Based on the industry and application, stringent local, state and federal standards and regulations must be met such as Occupational Safety and Health Administration (OSHA), Mine Safety and Health Administration (MSHA), Environmental Protection Agency (EPA), National Fire Protection Association (NFPA) and local environmental authorities. IVI’s design, engineering, manufacturing and installation processes are designed to help facilities managers meet these requirements.

Evaluating Off-the-Shelf vs. Custom Industrial Ventilation System Design

Off the Shelf

Some companies purchase a premade dust collector and then build a system around that. However, a one-size-fits-all approach may not be a good fit for your space and goals. When the unit is not designed with the rest of system in mind, problems can arise including:

• Difficult maintenance
• Particulate matter accumulation
• Expenses for rework or replacement
• Ineffective collection
• Waste handling issues
• Overuse of valuable production footprint

When evaluating a new industrial ventilation system, a turnkey solutions provider like IVI can help evaluate whether these risks or others will affect your project.

Custom Design

A custom design begins with the end goal in mind for an efficient, lasting solution. It starts with a thorough site assessment and takes all factors into account including the industry, process, application, contaminant and facility size and layout. When you opt for a customized design, guesswork and assumptions are eliminated as accuracy and efficiency are maximized.

Additionally, working with a single team allows for easy back and forth communication throughout the entire process and offers continual support. It creates an opportunity to evaluate system design before installation using 3D system design and Computational Fluid Dynamics (CFD) modeling. This leads to fewer costly mistakes, better air quality and energy efficiency. Plus, there are no unpleasant surprises during installation.

IVI is a Full-Service Industrial Ventilation System Manufacturer

As an industrial ventilation system manufacturer, IVI’s experienced design, engineering, in-house metal fabrication and installers ensure a system that removes dust, streamlines maintenance and meets regulatory requirements.

Connect with us to discover how a custom industrial ventilation system checks all the boxes. Get a quote today by completing the form below.